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Weld Seam Preparation & Processing

Welding is used in many industries. In tank and container construction, vehicle superstructures, wagon construction, shipyards, pipeline construction - stable, permanent joints are essential everywhere, and can only be achieved through cleanly executed work. A botched seam can have far-reaching consequences and is relevant to safety.

About Weld Seam
Preparation & Processing.

Welding is used in many industries. In tank and container construction, vehicle superstructures, wagon construction, shipyards, pipeline construction - stable, permanent joints are essential everywhere. And this can only be achieved if the work is done cleanly. Botched seams can have far-reaching consequences and are relevant to safety. The use of quality tools, careful work and many years of experience are the best basis for approaching joining by welding correctly.

Regardless of the welding process used (TIG, MIG, MAG, plasma, electrodes), welders resort to surface preparation tools when chamfering the edge, preparing the weld zone or cleaning the welding layers. 

Welding professionals know their craft and usually do not need to make corrections. In addition to proper technique, cleaning is key to removing slag inclusions between weld beads or spatter before applying the next weld ply. Bond defects, cracks or overlap? Then it may be necessary to grind out weld ply or level welds. 

You define the goal.
We supply the right tool.

Not all welded parts have to win a beauty contest. But they do exist - the parts where, in addition to stability, appearance is important in the end. Creating a high-gloss look or a satin feel are the most common machining processes.

Osborn's tools cover all the processes that are essential, in addition to the actual welding, to deliver flawless, high-quality welding work.

Tip: Which tool for which process step? And what alternatives do I have when choosing a tool? Our "Welding Matrix" poster provides an overview. Simply hang it up directly near the workplace and you'll have everything in view! Request your free copy of the matrix now

Content

Chamfering

If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer.

Cleaning the weldzone

Cleaning and preparation of the welding zone must take place before welding starts. Flash rust, varnish or primers are removed in the area of the joint so that a homogeneous bond can be created between the weld metal and the filler metal.

Cleaning the weld layers

Different welding methods produce different impurities on and around the welding layer. These are mainly silicates, slag, spatter and blue discolouration. All impurities can and should be completely removed.

Weld levelling

The aim of levelling is to adjust the last weld layer applied to the height of the workpiece.

Weld finish

After levelling the last weld, the finishing of the welded workpiece starts. The surface in the area around the leveled cap layer is adjusted.

Pipe Manufacturing

Osborn is the all-round service provider for all kinds of brushing solutions in the pipe manufacturing and coating industry. Osborn’s high-quality, innovative and customized tools, as well as best-in-class customer service, provide the right means for a vast range of specific applications in pipe welding, hot zones and pipe coating removal.

Products for
Weld Seam Preparation & Processing.

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Product image for Tungsten Carbide Burrs – Carbide burr SPG Z6 EUGMCB007

Carbide burr SPG Z6

Superior

Carbide burr with ogive shape and Z6 tooth system.

7 Product Variants

Product image for Tungsten Carbide Burrs – Carbide burr SKM Z6 EUGMCB010

Carbide burr SKM Z6

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Carbide burr with pointed tapered shape and Z6 tooth system.

5 Product Variants

Product image for Tungsten Carbide Burrs – Carbide burr TRE Z6 EUGMCB005

Carbide burr TRE Z6

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Carbide burr with drop shape and Z6 tooth system.

7 Product Variants

Product image for End Brushes – End brushes, crimped wire EUPBEB012

End brushes, crimped wire

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Crimped end brush, industrial quality, for use on high-speed machines.

6 Product Variants

Product image for Tungsten Carbide Burrs – Carbide burr KUD Z1 EUGMCB023

Carbide burr KUD Z1

Superior

Carbide burr with ball shape and Z1 tooth system.

2 Product Variants

Product image for Tungsten Carbide Burrs – Carbide burr FLF Z6 EUGMCB006

Carbide burr FLF Z6

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Carbide burr with flame shape and Z6 tooth system.

7 Product Variants

Product image for Tungsten Carbide Burrs – Carbide burr KSJ Z6 EUGMCB011

Carbide burr KSJ Z6

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Carbide burr with countersink shape and Z6 tooth system.

1 Product Variants

Product image for Bevel Brushes – Bevel brushes, crimped wire EUPBBB003

Bevel brushes, crimped wire

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Crimped bevel brush, industrial quality, for use on angle grinders.

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Product image for Bevel Brushes – Bevel brushes, twist knot wire EUPBBB001

Bevel brushes, twist knot wire

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Knotted bevel brush, industrial quality, for use on angle grinders.

25 Product Variants

Product image for Tungsten Carbide Burrs – Carbide burr RBF Z1 EUGMCB024

Carbide burr RBF Z1

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Carbide burr with round arch shape and Z1 tooth system.

2 Product Variants

Product image for Wheel Brushes – Wheel brushes for table-deburring machines, abrasive filament EUPBWB026

Wheel brushes for table-deburring machines, abrasive filament

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Wheel brush with abrasive trim, industrial quality, for mounting on deburring machines.

4 Product Variants

Product image for Bevel Brushes – Bevel brushes, twist knot wire EUPBBB002

Bevel brushes, twist knot wire

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Knotted bevel brush, craftsman quality, for use on angle grinders.

2 Product Variants

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