Chamfering
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer.
What is chamfering and
why it is important?
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer. Or in other words, a space is created to accommodate the individual welding layers through which the workpieces are joined together. The chamfer can have different shapes. The V-joint, the double V-joint and the Y-joint are the most common shapes.
Which tool is used for chamfering?
The position of the weld, the material of the workpiece and the types of drives available - the choice of the right tool depends on various factors.
If an angle grinder is available, the chamfering can be done with sulphur- and iron-free Osborn flap discs. Flap discs with a cambered or straight shape are available. The angle on the workpiece determines the shape of the flap wheel.
Especially if a workpiece made of non-ferrous metal is to be chamfered, we recommend an abrasive cloth with a cooling bond. It reduces blue tarnish.
Chamfering with an Osborn flap disc.
If a straight grinder or air grinder is available, chamfering can be done with carbide burrs. The milling head is made of tungsten carbide-cobalt, the shank of tool steel. Different head shapes and toothings ensure that there is the right solution for every application.
For chamfering, burrs with cross serration (Z6) are the best choice. It ensures high stock removal in a short time. If the surface quality is important, a single tooth (Z3) is recommended. In the shipyard sector, the special shipyard toothing is often used. Compared to the Z6 toothing, it has a 30% higher material removal rate.
Camfering with a carbide burr.
Products for
Chamfering.
Roller brushes for deburring machines, crimped wire
Superior
Roller brush with crimped wire, industrial quality, for use on deburring machines.
ZIRCON PRIME G-AZ
Superior
Special flap disc with zirconium corundum. This abrasive grain cloth is less hard, but very tough, and gives the disc very good all purpose characteristics.
ALOX POWER
Perfect
Cost-effective product for processing steel and wood. A tough, hard abrasive grain enables good removal rates, particularly when grinding surfaces. The glass fibre backing is characterised by an even grinding finish until the abrasive grain is completely consumed. No scratches appear on the workpiece.
ZIRCON POWER
Perfect
All-round flap disc with zirconium corundum band on a cotton polyester cloth. Good removal rate and service life.
ZIRCON PLUS
Superior
Top-quality zirconium flap disc. Well-suited for deburring, processing welding seams and surface grinding.Very balanced and universally applicable flap disc with brilliant removal rate and outstanding service life. For processing steel and stainless steel. A true four-star all-round disc.
CERA PLUS
Superior
Flap disc with self-sharpening ceramic grain, which permanently enables an extremely high removal rate and guarantees a long service life. Outstanding results for surface and edge grinding of steel or stainless steel. The robust polyester backing and a full resin bond with additives that actively support grinding guarantee that the abrasive grain on the backing remains resistant to wear, even under high stress. This makes CERA PLUS ideal for extreme grinding work or demanding special tasks.
5-part polishing kit for stainless steel finishing
Superior
Practical polishing kit with Polimaxx polishing fan discs and matching polishing compound.
Cup brushes, crimped wire
Superior
Crimped cup brush, industrial quality, for use on cordless angle grinders and variable-speed angle grinders.
Cup brushes, abrasive filament
Superior
Cup brush with abrasive Novofil® trim material, industrial quality, for use on angle grinders.