Chamfering
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer.
What is chamfering and
why it is important?
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer. Or in other words, a space is created to accommodate the individual welding layers through which the workpieces are joined together. The chamfer can have different shapes. The V-joint, the double V-joint and the Y-joint are the most common shapes.
Which tool is used for chamfering?
The position of the weld, the material of the workpiece and the types of drives available - the choice of the right tool depends on various factors.
If an angle grinder is available, the chamfering can be done with sulphur- and iron-free Osborn flap discs. Flap discs with a cambered or straight shape are available. The angle on the workpiece determines the shape of the flap wheel.
Especially if a workpiece made of non-ferrous metal is to be chamfered, we recommend an abrasive cloth with a cooling bond. It reduces blue tarnish.
Chamfering with an Osborn flap disc.
If a straight grinder or air grinder is available, chamfering can be done with carbide burrs. The milling head is made of tungsten carbide-cobalt, the shank of tool steel. Different head shapes and toothings ensure that there is the right solution for every application.
For chamfering, burrs with cross serration (Z6) are the best choice. It ensures high stock removal in a short time. If the surface quality is important, a single tooth (Z3) is recommended. In the shipyard sector, the special shipyard toothing is often used. Compared to the Z6 toothing, it has a 30% higher material removal rate.
Camfering with a carbide burr.
Products for
Chamfering.
Non-woven abrasive flap wheels
Superior
Non-woven abrasive flap wheel with aluminium oxide abrasive grit, industrial quality, for use on high-speed machines.
ATB® disc brushes with maximum fill density, for tool holders
Evolution
For deburring sealing and contact surfaces. The application should take place on stationary machines. Use with cooling lubricant, water, oil is recommended.
Bevel brushes, crimped wire
Superior
Crimped bevel brush, industrial quality, for use on angle grinders.
Block brushes, wooden body
Superior
Block brush with wooden body and plastic handle, industrial quality.
Bevel brushes, twist knot wire
Superior
Knotted bevel brush, industrial quality, for use on angle grinders.
ATB® disc brushes with maximum fill density, for shell mill mount
Evolution
For direct mounting on shell mill holders without need of further clamping set / system.
Wheel brushes, abrasive filament
Perfect
Grittyflex wheel brush with abrasive trim, craftsman quality, for power drills.
End brushes, straight/crimped wire
Superior
End brush with pointed shape, industrial quality, for use on high-speed machines.
End brushes, crimped wire
Superior
Crimped end brush, industrial quality, for use on high-speed machines.