Chamfering
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer.
What is chamfering and
why it is important?
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer. Or in other words, a space is created to accommodate the individual welding layers through which the workpieces are joined together. The chamfer can have different shapes. The V-joint, the double V-joint and the Y-joint are the most common shapes.
Which tool is used for chamfering?
The position of the weld, the material of the workpiece and the types of drives available - the choice of the right tool depends on various factors.
If an angle grinder is available, the chamfering can be done with sulphur- and iron-free Osborn flap discs. Flap discs with a cambered or straight shape are available. The angle on the workpiece determines the shape of the flap wheel.
Especially if a workpiece made of non-ferrous metal is to be chamfered, we recommend an abrasive cloth with a cooling bond. It reduces blue tarnish.
Chamfering with an Osborn flap disc.
If a straight grinder or air grinder is available, chamfering can be done with carbide burrs. The milling head is made of tungsten carbide-cobalt, the shank of tool steel. Different head shapes and toothings ensure that there is the right solution for every application.
For chamfering, burrs with cross serration (Z6) are the best choice. It ensures high stock removal in a short time. If the surface quality is important, a single tooth (Z3) is recommended. In the shipyard sector, the special shipyard toothing is often used. Compared to the Z6 toothing, it has a 30% higher material removal rate.
Camfering with a carbide burr.
Products for
Chamfering.
Cup brushes, crimped wire
Superior
Crimped cup brush, industrial quality, for use on cordless angle grinders and variable-speed angle grinders.
Wheel brushes, abrasive filament
Superior
Wheel brush with abrasive bristles, industrial quality, for use on stationary machines.
UNI-Master® wheel brushes, abrasive filament
Evolution
Wheel brush with abrasive trim, industrial quality, for mounting on deburring machines.
Wheel brushes, knotted wire
Superior
Knotted wheel brush, industrial quality, for use on power drills and high-speed machines.
ATB® end brush, shank adaption
Evolution
ATB® end brush with shank for direct adaption on several tool holders. Please ask our application technicians for open requests and general questions about the ATB® products.
Wheel brushes, crimped wire
Superior
Multi-row wheel brush with crimped wire, industrial quality, for mounting on stationary machines.
Cup brushes, abrasive filament
Superior
Cup brush with abrasive Novofil® trim material, industrial quality, for use on angle grinders.
End brushes, knotted wire
Evolution
Ruftuf end brushes, high-end quality, with high-performance wire developed by Osborn, for use on high-speed machines.
Workshop broom, wooden body
Superior
Workshop broom with wooden body and Korfil-D trim, industrial quality.
Wheel brushes, knotted Osborn wire, plastic-bonded
Evolution
Plastic-bonded, knotted wheel brush, high-end quality.
Joint brushes, knotted wire
Superior
Knotted joint brush, industrial quality, for use on a cutting machine for road-construction.
Cup brushes, abrasive filament
Perfect
Grittyflex cup brush with abrasive trim, craftsman quality, for power drills.