Beveling
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer, also known as a bevel.
What is beveling and
why is it important?
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. Or in other words, a space is created to accommodate the individual welding layers through which the workpieces are joined together. The bevel can have different shapes. The V-joint, the double V-joint, and the Y-joint are the most common shapes.
Which tool is used for beveling?
The position of the weld, the material of the workpiece, and the types of drives available - the choice of the right tool depends on various factors.
If an angle grinder is available, the beveling can be done with sulfur- and iron-free Osborn flap discs. Flap discs with a conical or straight shape are available. The angle on the workpiece determines the shape of the flap wheel.
If a workpiece made of non-ferrous metal is to be beveled, we recommend an abrasive cloth with a cooling bond as it reduces blue tarnish.
Pictured: Beveling with an Osborn flap disc.
If a straight grinder or air grinder is available, chamfering can be done with carbide burrs. The milling head is made of tungsten carbide-cobalt, the shank of tool steel. Different head shapes and toothings ensure that there is the right solution for every application.
For chamfering, burrs with cross serration (Z6) are the best choice. It ensures high stock removal in a short time. If the surface quality is important, a single tooth (Z3) is recommended. In the shipyard sector, the special shipyard toothing is often used. Compared to the Z6 toothing, it has a 30% higher material removal rate.
Camfering with a carbide burr.
Products for
Beveling.
ATB Uni-Lok® Quick Change Brush
Osborn’s ATB Uni-Lok® Quick Change Brushes feature a permanently mounted ¼” shank for quick, convenient attachment to CNC machines, automatic equipment, portable tools, and robotic cells. These small diameter brushes feature premium-quality nylon filament with choice of Round Crimped Silicon Carbide or Round Ceramic abrasive to serve a variety of deburring needs. The unique composite design allows for “touching” of surrounding raised surfaces without harming the part or the brush. Designed and tested for longevity and uniformity.
Crimped Wire Tube Brush - Single Stem, Single Spiral
This small diameter crimped wire brush is designed to tackle a wide variety of internal cleaning jobs. Available with choice of steel or stainless steel filament for use on hand tools, drill presses and power tools, Osborn Wire Spiral Tube Brushes are designed for optimal performance and longevity.
Crimped Wire Tube Brush - Double Stem, Double Spiral
Constructed of premium steel or stainless steel filament in a variety of brush diameters, Osborn Crimped Wire Tube Brushes offer exceptional internal cleaning and surface preparation capabilities. Double stem and double spiral design offers ruggedness and versatility, and can be used as a hand tool, mounted in a drill press, or on a portable power tool.
Flue Brush - Straight Wire, Double Spiral
Premium quality steel filament makes quick work of internally cleaning pipes and flues. Available in a variety of diameters for various sized projects. All standard flues are referred to by their outside diameter, which is usually 1/4" larger than its inside diameter. (For example: the diameter of a 3" Flue Brush is approximately 2-3/4", or the inside diameter of a standard 3" flue.) Brushes are designed for manual cleaning or for use with power tools.
Green TY™ Encapsulated Tube Brush - Double Stem, Double Spiral
This high quality Osborn brush features the versatility of a crimped wire tube brush with the added strength of TY™ elastomer encapsulation. The green (standard duty) elastomer supports wire strands to provide a stronger brushing action and longer brush life. Ideal for internal cleaning, imperfection removal and surface preparation.
Brass Wire Tube Brush - Double Stem, Double Spiral
Designed with a double stem and double spiral for strength, this Brass Wire Tube Brush offers increased strength for more difficult internal cleaning jobs. Premium brass wire fill provides uniform performance when used as a hand tool, on a drill press, or on portable power tools. Ideal for mold cleaning and cleaning/deburring aluminum motor mounts.
Brass Wire Tube Brush - Single Stem, Single Spiral
Featuring straight brass wire filament and available in 1/8” – 1” diameters, Osborn’s Brass Wire Tube Brush provides uniform performance for a variety of internal cleaning and deburring jobs. Designed for use as a hand tool, mounted on a dress press, or on portable power tools.
Nylon Tube/Spout Brush
Designed specifically as a hand tool, Osborn’s Nylon Tube/Spout Brush features quality nylon fill and a handy eye loop. Ideal for cleaning engine blocks, heads, and other assorted parts during the engine rebuilding process.
Horse Hair Tube Brush-Single Stem, Single Spiral
Horse Hair Tube Brush-Single Stem, Single Spiral
Plater's Long Handle Fiber Brush
Hardwood block brush with choice of premium natural or synthetic fill, ideal for a general cleaning tasks during plating and metal finishing processes.
Plater's Fiber Brush
Featuring a blend of natural Tampico and Palmyra fibers and a hardwood block handle, Osborn’s well-crafted Plater’s Fiber Brush is ideal for medium to heavy duty wet or dry cleaning applications during the plating and metal finishing process.
Small Cleaning Scratch Brush
Available in variety of fill materials with choice of angled or curved back, Osborn Small Cleaning Scratch Brushes effectively clean and prepare small surface areas. Fill is staple-set for prolonged brush life.