Beveling
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer, also known as a bevel.
What is beveling and
why is it important?
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. Or in other words, a space is created to accommodate the individual welding layers through which the workpieces are joined together. The bevel can have different shapes. The V-joint, the double V-joint, and the Y-joint are the most common shapes.
Which tool is used for beveling?
The position of the weld, the material of the workpiece, and the types of drives available - the choice of the right tool depends on various factors.
If an angle grinder is available, the beveling can be done with sulfur- and iron-free Osborn flap discs. Flap discs with a conical or straight shape are available. The angle on the workpiece determines the shape of the flap wheel.
If a workpiece made of non-ferrous metal is to be beveled, we recommend an abrasive cloth with a cooling bond as it reduces blue tarnish.
Pictured: Beveling with an Osborn flap disc.
If a straight grinder or air grinder is available, chamfering can be done with carbide burrs. The milling head is made of tungsten carbide-cobalt, the shank of tool steel. Different head shapes and toothings ensure that there is the right solution for every application.
For chamfering, burrs with cross serration (Z6) are the best choice. It ensures high stock removal in a short time. If the surface quality is important, a single tooth (Z3) is recommended. In the shipyard sector, the special shipyard toothing is often used. Compared to the Z6 toothing, it has a 30% higher material removal rate.
Camfering with a carbide burr.
Products for
Beveling.
Pilot Bonding End Brush
Banded with a specially made ring to expose a short 3/8” trim length for rigidity. Available with crimped steel or stainless steel TufWire™ with center-mounted pilot. Primarily used for aircraft assembly and in the aerospace industry.
Circular Crimped Wire End Brush
Osborn’s Crimped Wire End Brush is constructed of premium quality wire, flared to cover wide areas and irregular surfaces. Available in four brush diameters with steel or stainless steel wire to tackle a variety of tasks quickly and efficiently, including weld cleaning, rust and paint removal, polishing molds, tools and dies, and deburring. Includes ¼” shank for quick, convenient mounting on hand-held power tools.
Crimped Wire End Brush - Scuf-Gard
This Osborn crimped wire end brush is specially manufactured with a rugged, durable layer of elastomer on the cup to prevent accidental scratching or marring of the work surface during operation. Attached ¼” shank conveniently mounts on hand-held power tools and CNC equipment, and is engineered to provide uniform brushing action when operated at high speeds.
ATB™ End Brush w/ Bridle
The industry-best quality and performance of an Osborn ATB™ End Brush combined with a removable plastic bridle offers increased rigidity and aggression. Bridle keeps premium nylon filaments with choice of Silicon Carbide (for cleaning and finishing) or Ceramic (for tough deburring applications) abrasive from flaring for increased aggression.
TY™ Encapsulated End Brush - Standard Duty
Osborn’s TY™ Encapsulated End Brush is constructed with proprietary TufWire™ encased in a specially formulated elastomer that supports wire for maximum work with minimum pressure. Elastomer wears back gradually, extending brush life and maintaining optimum performance.
Miniature Wire End Brush - Light Duty
Osborn’s light duty Miniature Wire End Brushes feature small diameter, pencil-type ends for cleaning small holes and crevices. Premium construction provides longer brush life.
TY™ Encapsulated Flared End Brush - Heavy Duty
Constructed of pre-flared and bonded TufWire™ and encased in a rigid elastomer, Osborn’s TY™ Encapsulated Flared End Brush is designed for heavy-duty applications. The small brush diameter makes it an ideal choice for confined, tough-to-reach areas. Elastomer gradually wears back, exposing a short wire trim for maximum cut.
Crimped Wire Cup Brush with Shank
Osborn’s premium quality Crimped Wire Cup Brushes feature an attached ¼” shank for use on air tools and electric portable tools. Manufactured with proprietary TufWire™ wire strands for uniform light-duty cleaning and lengthened brush life.
ATB™ Cup Brush - Round Trim
Designed with a round trim and densely packed nylon filaments, this Osborn ATB™ Cup Brush offers optimal performance on irregular surfaces. Premium quality nylon filaments filled with Silicon Carbide abrasive to increase effectiveness and brush life.
Crimped Wire Cup Brush
Osborn Cup Brushes provide quick, efficient cleaning of large metal surfaces. Manufactured with proprietary TufWire™ to offer high productivity and long life, and designed for use on portable power tools operating at high speeds.
High Speed Small Grinder Crimped Wire Cup Brush
Designed for light- and medium-duty cleaning tasks, Osborn High Speed Small Grinder Crimped Wire Cup Brushes provides uniform performance at high speeds. Brushes are made for use on portable 4-1/2” and 5” grinders and are ideal for cleaning and preparing flat surfaces and edges. Made in the USA.
Knot Wire Cup Brush
Osborn Knot Wire Cup Brushes offer unmatched aggressiveness to tackle heavy-duty large surface jobs. Manufactured with proprietary best-in-class TufWire™, which allows for rigorous use and a longer lifespan. Designed to perform smoothly and efficiently on high-speed power tools.