Beveling

If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer, also known as a bevel.

What is beveling and
why is it important?

If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. Or in other words, a space is created to accommodate the individual welding layers through which the workpieces are joined together. The bevel can have different shapes. The V-joint, the double V-joint, and the Y-joint are the most common shapes.

Which tool is used for beveling?

The position of the weld, the material of the workpiece, and the types of drives available - the choice of the right tool depends on various factors.

If an angle grinder is available, the beveling can be done with sulfur- and iron-free Osborn flap discs. Flap discs with a conical or straight shape are available. The angle on the workpiece determines the shape of the flap wheel.

If a workpiece made of non-ferrous metal is to be beveled, we recommend an abrasive cloth with a cooling bond as it reduces blue tarnish.

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Pictured: Beveling with an Osborn flap disc.

If a straight grinder or air grinder is available, chamfering can be done with carbide burrs. The milling head is made of tungsten carbide-cobalt, the shank of tool steel. Different head shapes and toothings ensure that there is the right solution for every application.

For chamfering, burrs with cross serration (Z6) are the best choice. It ensures high stock removal in a short time. If the surface quality is important, a single tooth (Z3) is recommended. In the shipyard sector, the special shipyard toothing is often used. Compared to the Z6 toothing, it has a 30% higher material removal rate.

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Camfering with a carbide burr.

Products for
Beveling.

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Radiator Brush

Designed with natural Pure China Bristle and angled hardwood handle for use in confined, hard-to-reach areas.

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Product image for Paint Brushes – Nylon/Polyester Blend Brush USMBPB072

Nylon/Polyester Blend Brush

Versatile synthetic blend brush ideal for use with all paints. Solid wood beaver tail handle.

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Product image for Paint Brushes – Pure Grey China Bristle Oval Sash Brush USMBPB081

Pure Grey China Bristle Oval Sash Brush

Exceptional stiffness and taper for spreading oil-base paints, enamels, stains, shellacs and epoxy coatings. Premium grey China bristle fill with plastic handle.

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Product image for Paint Brushes – Pure Grey Bristle Brush USMBPB071

Pure Grey Bristle Brush

Multi-use bristle brush with plastic Kaiser handle. Ideal for use as chip brush.

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Product image for Paint Brushes – Black Polyester Brush USMBPB073

Black Polyester Brush

Small, versatile brush for use with latex and oil-base paints. Plastic beaver tail handle.

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Product image for Paint Brushes – Ox Hair Sign Writer's Brush USMBPB091

Ox Hair Sign Writer's Brush

Premium natural bristle brush ideal for use with oil-base paints and stains. Wood handle.

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Product image for Paint Brushes – Economy Chip Brush USMBPB074

Economy Chip Brush

Affordable chip brush available in several varieties of fill with choice of wood or plastic handle.

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Product image for Paint Brushes – Parts Cleaning Brush USMBPB093

Parts Cleaning Brush

Handy tool for cleaning motor parts and more. Available with choice of fill. Wood or plastic handle.

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Product image for Paint Brushes – Camel Hair Round Lettering Marking Brush USMBPB083

Camel Hair Round Lettering Marking Brush

Flexible, natural hair fill with rounded trim. Wood handle.

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Product image for Internal Brushes – Crimped Wire Spiral Tube Brush, Single Stem Single Spiral, with handle USPBIB065

Crimped Wire Spiral Tube Brush, Single Stem Single Spiral, with handle

Stiff wire bristles for internal cleaning/deburring of copper tube fittings. Brushes remove sharp edges. Also used as a light socket cleaning brush to improve electrical contact.

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Product image for Paint Brushes – Red Sable Artist's Brush USMBPB085

Red Sable Artist's Brush

Soft, round natural fill with tapered wood handle.

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Product image for Brooms – Osborn Pro Economy Floor Broom USMBBR004

Osborn Pro Economy Floor Broom

Combining performance and value, Osborn Economy Brooms feature durable construction and materials and an affordable price point. Blocks have threaded holes for wood or fiberglass handles, and your choice of fill materials are staple-set for longer service life.

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