Chamfering

If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer.

What is chamfering and
why it is important?

If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer. Or in other words, a space is created to accommodate the individual welding layers through which the workpieces are joined together. The chamfer can have different shapes. The V-joint, the double V-joint and the Y-joint are the most common shapes.

Which tool is used for chamfering?

The position of the weld, the material of the workpiece and the types of drives available - the choice of the right tool depends on various factors.

If an angle grinder is available, the chamfering can be done with sulphur- and iron-free Osborn flap discs. Flap discs with a cambered or straight shape are available. The angle on the workpiece determines the shape of the flap wheel.

Especially if a workpiece made of non-ferrous metal is to be chamfered, we recommend an abrasive cloth with a cooling bond. It reduces blue tarnish.

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Chamfering with an Osborn flap disc.

If a straight grinder or air grinder is available, chamfering can be done with carbide burrs. The milling head is made of tungsten carbide-cobalt, the shank of tool steel. Different head shapes and toothings ensure that there is the right solution for every application.

For chamfering, burrs with cross serration (Z6) are the best choice. It ensures high stock removal in a short time. If the surface quality is important, a single tooth (Z3) is recommended. In the shipyard sector, the special shipyard toothing is often used. Compared to the Z6 toothing, it has a 30% higher material removal rate.

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Camfering with a carbide burr.

Products for
Chamfering.

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Product image for Solid Compounds – DIALUX® Yellow EUPOSC007

DIALUX® Yellow

Evolution

Pre-polishing compound for softer metals.

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Product image for Solid Compounds – Osborn Classic Compound F1000 EUPOSC023

Osborn Classic Compound F1000

Evolution

F1000 belongs to the Classic Compound series, our top sellers from the Unipol/Langsol range. The range includes compounds for every polishing stage (brushing, polishing, colouring, super finishing). Best results are achieved when used with Osborn polishing rings. F1000 (yellow) is a super finish polishing compound for deep shine.

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Product image for Solid Compounds – Osborn Classic Compound P7000 EUPOSC018

Osborn Classic Compound P7000

Evolution

P7000 belongs to the Classic Compound series, our top sellers from the Unipol/Langsol range. The range includes compounds for every polishing stage (brushing, polishing, colouring, super finishing). Best results are achieved when used with Osborn polishing rings. P7000 (dark pink) is a polishing compound with similar properties but higher gloss than P5000.

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Product image for Solid Compounds – Osborn Classic Compound P6000 EUPOSC017

Osborn Classic Compound P6000

Evolution

P6000 belongs to the Classic Compound series, our top sellers from the Unipol/Langsol range. The range includes compounds for every polishing stage (brushing, polishing, colouring, super finishing). Best results are achieved when used with Osborn polishing rings. P6000 (orange) is a polishing compound with a high fat content.

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Product image for Hand Brushes – Hand brushes, wooden body EUMBHB005

Hand brushes, wooden body

Superior

Hand brush with wooden body, industrial quality.

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Product image for Hand Brushes – Block brushes, wooden body EUMBHB013

Block brushes, wooden body

Superior

Block brush with wooden body, industrial quality.

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Product image for Brooms – Weeding brush, wooden body EUMBBR001

Weeding brush, wooden body

Superior

Weeding brush with wooden body, industrial quality.

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Product image for Hand Brushes – Hand brushes, plastic body EUMBHB003

Hand brushes, plastic body

Superior

Hand brush with plastic body, industrial quality.

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Product image for Internal Brushes – Tube brushes, abrasive filament EUPBIB007

Tube brushes, abrasive filament

Superior

Tube brushes with abrasive trim, industrial quality, for internal finishing.

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Product image for Buffs – LIPPRITE® folded buffs EUPOBU003

LIPPRITE® folded buffs

Superior

Folded rings made of abrasive fleece (medium/fine/very fine) for satin finishing with diameter 100 mm with M14 thread for easy mounting on adjustable angle grinders and cordless tools.

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Product image for Wheel Brushes – Wheel brushes, crimped wire EUPBWB010

Wheel brushes, crimped wire

Superior

Crimped wheel brush, industrial quality, for use on power drills and high-speed machines.

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Product image for End Brushes – End brushes, crimped wire EUPBEB001

End brushes, crimped wire

Superior

Crimped end brush, industrial quality, for use on high-speed machines and power drills.

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