Weld Seam Preparation & Processing

Welding is used in many industries. In tank and container construction, vehicle superstructures, wagon construction, shipyards, pipeline construction - stable, permanent joints are essential everywhere. And this can only be achieved if the work is done cleanly. A botched seam can have far-reaching consequences and is relevant to safety.

About Weld Seam
Preparation & Processing.

Welding is used in many industries. In tank and container construction, vehicle superstructures, wagon construction, shipyards, pipeline construction - stable, permanent joints are essential everywhere. And this can only be achieved if the work is done cleanly. Botched seams can have far-reaching consequences and are relevant to safety. The use of quality tools, careful work and many years of experience are the best basis for approaching joining by welding correctly.

Regardless of the welding process used (TIG, MIG, MAG, plasma, electrodes), welders resort to surface preparation tools when chamfering the edge, preparing the weld zone or cleaning the welding layers

Welding professionals know their craft and usually do not need to make corrections. In addition to proper technique, cleaning is key to removing slag inclusions between weld beads or spatter before applying the next weld ply. Bond defects, cracks or overlap? Then it may be necessary to grind out weld ply or level welds

 

Beveling

If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer, also known as a bevel.

Cleaning the weld zone

Cleaning and preparation of the welding zone must take place before welding starts. Flash rust, varnish or primers are removed in the area of the joint so that a homogeneous bond can be created between the weld metal and the filler metal.

Cleaning the weld layers

Different welding methods produce various impurities on and around the welding layer. These contaminants are mainly silicates, slag, spatter, and blue discoloration. All impurities can and should be removed.

Weld leveling

The aim of leveling is to adjust the last weld layer applied to the height of the workpiece.

Weld finish

After levelling the last weld, the finishing of the welded workpiece starts. The surface in the area around the leveled cap layer is adjusted.

Pipe Manufacturing

Osborn is the all-round service provider for all kinds of brushing solutions in the pipe manufacturing and coating industry. Osborn’s high-quality, innovative and customized tools, as well as best-in-class customer service, provide the right means for a vast range of specific applications in pipe welding, hot zones and pipe coating removal.

Products for
Weld Seam Preparation & Processing.

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Product image for Wheel Brushes – ATB Monarch™ Wheel Brush USIBWB004

ATB Monarch™ Wheel Brush

The highly versatile Osborn ATB Monarch™ Wheel Brush features premium Round Crimped nylon filaments with abrasive Silicon Carbide. Brush is narrow-faced with long trim, making it ideal for confined areas and irregular shapes. Quality materials and construction provides aggressive cutting power without sacrificing longevity.

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Product image for Wheel Brushes – Tampico Wheel Brush USPBWB033

Tampico Wheel Brush

Osborn’s versatile Tampico Wheel Brush provides effective OD and ID cleaning, scrubbing, polishing, and dusting. Because the natural fibers are untreated, these are ideal for lighter operations that require brush flexibility. Brushes perform exceptionally wet or dry, and can be mounted singularly with flanges or in multiples for larger surfaces.

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Product image for Wheel Brushes – TY™ Encapsulated Wheel Brush - Narrow Face, Heavy Duty USPBWB020

TY™ Encapsulated Wheel Brush - Narrow Face, Heavy Duty

Safely remove paint/coatings, busbar insulation and hose skiving with Osborn’s versatile narrow face, standard duty TY™ Encapsulated Wheel Brush. Made in the USA.

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Product image for Cup Brushes – ATB™ Cup Brush - Flat Trim USIBCB013

ATB™ Cup Brush - Flat Trim

Featuring a precision cut flat trim and premium quality 0.045" x 0.090" rectangular nylon filaments, this Osborn ATB™ Cup Brush is ideal for flat surface finishing and deburring. Brushes are heavily filled with filaments impregnated with choice of Silicon Carbide or Aluminum Oxide and are designed for maximum longevity. Note: 4" brushes include premium quality bridle for maximum filament rigidity.

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Product image for Internal Brushes – ATB™ Heavy Duty Internal Deburring Brush USIBIB021

ATB™ Heavy Duty Internal Deburring Brush

Osborn ATB™ Heavy Duty Internal Deburring Brushes feature a higher filament content and are specifically designed to efficiently tackle the toughest tasks. Flexible crimped nylon filaments feature durable Silicon Carbide abrasive and are manufactured with a helical shape, providing optimal performance in both rotational directions with excellent part conformability.

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Product image for Wheel Brushes – ATB™ Diamond Superabrasive Wheel Brush USIBWB032

ATB™ Diamond Superabrasive Wheel Brush

Designed to provide uniform, repeatable results, Osborn ATB™ Diamond Superabrasive Wheel Brushes offer superior performance for a variety of polishing, deburring, and edge honing applications. Brushes are engineered for optimal edge honing of super hard materials such as CBN, ceramics, diamond, and glass without sacrificing brush life. ATB™ Diamond Superabrasives lower process costs and create a cleaner, more efficient production environment by minimizing or eliminating the secondary cleanup operation.

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Product image for Disc Brushes – ATB Uni-Lok® Bridle USIBDB011

ATB Uni-Lok® Bridle

Improve the aggressiveness of Osborn’s ATB™ Composite brushes with ATB Uni-Lok® Bridles. Sold in three packs, these Bridles are designed to significantly reduce the flare of filaments to increase rigidity for use on heavy-duty applications. Not for use on ATB™ turbo discs.

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Product image for Wheel Brushes – Grit Wheel Brush with Shank USPBWB034

Grit Wheel Brush with Shank

Constructed of standard Silicone Carbide, this brush is ideal for light-duty surface cleaning and deburring projects. All brushes are constructed with 1/4" shank.

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Product image for Wheel Brushes – TY™ Encapsulated Wheel Brush - Stringer Bead USPBWB026

TY™ Encapsulated Wheel Brush - Stringer Bead

Osborn’s heavy duty TY™ Encapsulated Wheel Brush features a narrow face and crimped wire, ideal for standard stringer bead weld cleaning tasks. Premium quality wire firmly supported by elastomer provides uniform brush performance and lengthened life span. Made in the USA.

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Product image for Cup Brushes – ATB™ Miniature Cup Brush USIBCB026

ATB™ Miniature Cup Brush

Featuring flared nylon filaments with choice of embedded abrasive, Osborn’s ATB™ Miniature Cup Brushes offer exceptional surface conditioning, cleaning, and polishing. Cup brush designs provide uniform performance over wider areas.

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Product image for Wheel Brushes – Small Diameter Tampico Wheel Brush USPBWB032

Small Diameter Tampico Wheel Brush

Well-constructed with flexible natural fibers, Osborn’s Small Diameter Tampico Wheel Brushes are the ideal choice for removing burrs, scale, rust, carbon, corrosion and plastic flash. Smaller size and shortened trim length allow for controlled OD and ID cleaning performance in hard-to-reach areas.

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Product image for Wheel Brushes – TY™ Encapsulated Wheel Brush - Wide Face, Heavy Duty USPBWB023

TY™ Encapsulated Wheel Brush - Wide Face, Heavy Duty

Osborn’s wide face, heavy duty TY™ Encapsulated Wheel Brush features maximum aggression for tougher applications, such as off-hand deburring and weld cleaning. Because wire is encapsulated, long wire breakage is minimized. Wide face covers larger surface areas quickly and efficiently. Made in the USA.

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